DSPM Technical Services

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Product Formulation & Development

  • Idea Generation – Understanding the requirement and suggest appropriate solution.
  • Idea Screening – Suggest various options and select most suitable concept.
  • Concept Development – Develop the concept based on market research and completion analysis.
  • Business Strategy Development – Develop complete business plan with SWOT analysis.
  • Product Development – Formulate the product in line with expectation of product quality & Cost and regulatory requirement.
  • Test Marketing – Generation of Unique selling point to test the market
  • Commercialization – Trial run to commercial product run with proper product quality
  • Introduction – Marketing Plan, Launch Plan, POS Material, Trade Channel and Promotion activity

Service Industry –

  • Juice & Beverages, Culinary product, Dairy product, Personal Care and Oral care
Product formulation & Development

Material Sourcing

  • Understanding material requirement and specification
  • Quantity Estimation and Breakup
  • Pricing Analysis and Target price Estimation
  • Product Category Analysis –
    • Strategic Buying
    • Seasonal Buying
    • Opportunity Buying
    • Commodity Buying
  • Sourcing Process –
    • Geographical Sourcing
    • Trade benefit and tax saving
    • Reliable and trusted vendor selection
    • Back end capacity and continuous supply
    • Alternate Sourcing
  • Consolidation of Shipment -
    • Small quantity consolidation in one container
  • Global Sourcing Network –
    • Best Quality, Cost, Delivery and service with global vendor network
    • Product Development assistance
    • Existing Raw material quality improvement plan

Service Industry –

  • Juice & Beverages, Culinary product, Dairy product, Personal Care and Oral care
Material Sourcing

Quality Management System

Main Features -

  • Total Quality Support System –
    • Quality Audit
    • Site Visit and GAP Analysis
    • Defect Classification Analysis – Critical, Major, Minor
    • Total Quality Demerit Index Analysis
    • Market Complaints Analysis
  • Quality Improvement plan –
    • GAP observation and action plan
    • Documentation and data control
    • New Process SOP / modification or updating
    • Testing Facility and Skill assessment
    • Rot cause Analysis and Trouble Shooting on Quality Compliant
  • 4M Assessment –
    • Skill Requirement and assessment
    • Total Production Maintenance Audit & Plan
    • Process Requirement CCP Monitoring System and Implementation
    • Proper Material Control and Quality Specification
  • Documentation Support –
    • SOP Prepetition
    • Manual Preparation
    • Compliances Report
  • Training & Development –
    • Training on GMP, TQM, HACCP and ISO
    • On Job Technical Training
    • Total Productive Maintenance Training
    • Training on GLP ( Good Lab Practices )

Service Industry –

  • Juice & Beverages, Culinary product, Dairy product, Personal Care and Oral care
Quality Management System

Warehouse Management System

Main Features -

  • Material Resource Planning –
    • Understand the BOM, requirement, Usages and estimate the material requirement as per forecast planning
    • Material resource Planning based on Aging, Stock level, Forecast Planning, Seasonality and delivery time line
  • WMS – Warehouse management System –
    • Material Storage logic and protocol
    • Material wise Bin Allocation and Mapping
    • Bin codification and mapping with ERP
    • Material receipt and Batch traceability and Placement
    • Material Picking as per FIFO, SEFO, LIFO
    • Issue of material with batch control system
    • Material Moment report with Ageing
    • Bin Accuracy Audit
    • Material control through Barcode system
  • Warehouse Requirement –
    • Racking System Assessment – Single, Double, Shuttle , Drive In racking System
    • Chemical Stores assessment
    • Hi Density Stores Assessment
    • Dispensing Area Assessment
    • Bulk Store Opportunity
  • MHE – Material Handling Equipment -
    • Assessment of MHE – Forklift, Pallet Truck , Reach Truck
    • System Integration –
    • WMS System Integration with ERP
    • Picking and Put away through Hand Device

Service Industry –

  • Juice & Beverages, Culinary product, Dairy product, Personal Care and Oral care
Warehouse Management System

Efficiency Improvement Plan

Main Features -

  • Energy Saving Opportunity
  • Manpower Saving Opportunity
  • Water Saving Opportunity
  • Proper Lay outing or Modification in the existing setup
  • OEE Monitoring system -
    • Efficiency calculation
    • Breakdown Analysis
    • Root cause of the Problem
  • Productivity Monitoring & Control
  • Wastage Monitoring & Control
  • Overfilling Loss Control
  • Production Scheduling & Planning System
  • Kaizen Training and Implementation
  • Process Improvement or Technological Upgradation
  • Waste Management System

Service Industry –

  • Juice & Beverages, Culinary product, Dairy product, Personal Care and Oral care
Efficiency Improvement Plan

Cost Saving Initiatives

Main Features -

  • Alternative identical material or substitution without affecting quality
  • Alternative reliable Sourcing of material
  • Reverse Engineering of Packaging Material
  • Recipe control System
  • Consolidation of the shipments
  • In-house Vs Outsourcing Analysis
  • Water recycling project
  • Solar Initiatives
  • Utility Consumption monitoring system and saving opportunity for –
    • Power
    • Air
    • Steam
    • Water

Service Industry –

  • Juice & Beverages, Culinary product, Dairy product, Personal Care and Oral care
Cost Saving Initiatives

Maintenance Contracts & Production Support

Main Features -

  • Preventive Maintenance Contract
  • Periodic Maintenance Control
  • Breakdown Support
  • Spare parts support
  • Training & Development
  • Health Check up of plant & machinery
  • Asset Audit
  • Initial Production Support with Technical team
  • Production Planning and Scheduling

Service Industry –

  • Juice & Beverages, Culinary product, Dairy product, Personal Care and Oral care
Maintenance Contracts & Production Support

Trouble Shooting

Main Features -

  • Identify the problem and understand the requirement
  • Root cause Analysis -
    • Material
    • Machine
    • Process & Quality
    • Manpower
    • System
  • Gap Analysis
  • Trial check up
  • Commercial run and re-setup
  • Action plan
  • Implementation and follow-up

Service Industry –

  • Juice & Beverages, Culinary product, Dairy product, Personal Care and Oral care
Trouble Shooting

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